Our experienced engineering team leverages advanced CAD/CAM software and simulation tools to develop and refine part and die designs before they hit the floor.

• Optimize part geometry and tooling

• Run casting and flow simulations to prevent porosity, shrinkage, or warping

• Accelerate development timelines while ensuring high-quality castability
  Falcon’s design services support customers from initial concept through production-ready tools, streamlining the path to market.

We specialize in high-pressure aluminum die casting with the added benefits of vacuum-assist and squeeze casting capabilities for critical components.

• Ideal for thin-wall, high-integrity parts

• Reduces gas entrapment, porosity, and scrap

• Enables stronger, more precise castings for structural or load-bearing applications. From powertrain housings to safety-critical brackets, Falcon’s die casting delivers consistency and repeatability on every shot.

With nearly 40 advanced CNC machines—including multi-axis mills and lathes—Falcon provides precision machining for complex geometries and tight tolerances.

• CNC horizontal and vertical machining centers

• In-line integration with casting operations

• Robotic automation and workholding expertise
  Machining is performed entirely in-house, enabling seamless handoff from casting to finished product with unmatched speed and control.

Falcon offers a full suite of finishing and surface preparation services to meet customer specifications and improve downstream performance.

• Vibratory deburring and shot blasting

• Surface prep for coatings, painting, or plating

• Metrology lab with CMMs and 3D scanning for in-process and final inspection
  We ensure components meet not only dimensional requirements but also cosmetic and surface quality needs.

Our commitment to quality extends from raw material analysis to final inspection.

• Metallurgical Testing: Alloy validation, microstructure, and hardness

• Dimensional Inspection: Coordinate Measuring Machines (CMM), 3D scanning

• Structural Verification: Destructive and non-destructive testing (NDT)
  Certified to ISO 9001 and IATF 16949, Falcon Lakeside’s quality systems are designed to support mission-critical components in automotive and industrial sectors.